How often should you Clean a Heat Exchanger?

Picture of before and after the cleaning of a heat exchanger

Heat exchangers are critical components in many industries. Over time, the systems accumulate dirt, scale, and other deposits that can reduce efficiency and increase energy costs. But how often should you clean a heat exchanger to keep it running optimally? Unfortunately, there’s no one-size-fits-all answer to this, but several factors determine the right schedule. These are as follows:

1. Operating Environment

If your heat exchanger operates in a harsh environment, where contaminants can build up quickly, such as a chemical plant; food processing facility; or areas with hard water, then there will be a need for more frequent cleaning. We would recommend quarterly or even monthly, depending on usage.

2. Type of Heat Exchanger

Different heat exchanger designs accumulate fouling at different rates. Knowing the type of exchanger you have will help determine the ideal cleaning schedule. DHMO can advise on specific types of heat exchangers.

3. Type of Fouling

The kind of deposits affecting your system, whether it’s scaling, biofouling, or sediment buildup, will impact cleaning needs. For instance, mineral scaling from hard water requires more frequent descaling, while biological growth in cooling systems might necessitate regular chemical treatments.

4. Efficiency Loss

A key indicator that your heat exchanger needs cleaning is a drop in efficiency. If you notice rising energy costs, decreased heat transfer, or higher pressure drops, it’s likely time for maintenance.

5. Manufacturer Recommendations

Always consult your heat exchanger’s manufacturer guidelines. Most will recommend routine inspections and cleanings at least once or twice a year, but heavy-duty systems may need more frequent attention.

The Benefits of Regular Cleaning

Neglecting heat exchanger maintenance can lead to reduced efficiency, higher operational costs, and even system failure. Routine cleaning offers several benefits:

  • Improved energy efficiency – a clean heat exchanger transfers heat more effectively, reducing energy consumption.
  • Extended equipment lifespan – preventing excessive buildup reduces wear and tear on components.
  • Lower maintenance costs – regular cleaning helps prevent costly repairs and unplanned downtime.

 

How DHMO Can Help

DHMO provides professional heat exchanger cleaning services tailored to your industry’s needs and your business needs. Whether you require chemical cleaning, high-pressure flushing, or routine maintenance plans, our experts ensure your system operates at peak performance.

Need help determining the best cleaning schedule for your heat exchanger? Contact DHMO today, and let’s keep your system running efficiently year-round!

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